Dual-Station High-Efficiency Foil Winding Technology bɛ fɛn caman sɛmɛntiya Transformer Bobine dilanni na

Kuma daminɛ: Fɛnɲɛnɛmako ɲɛtaa kunba dɔ Transformer dilanni na

Bi fanga sɛgɛsɛgɛlikɛlanw dilanni na, papiye wulicogo fɛɛrɛ kɛra sugandili ɲuman ye bobine dilanni na ni tension dɔgɔman ye k’a sababu kɛ a ka kuran baarakɛcogo ɲuman ye ani a jɔcogo ka dɔgɔ. Diɲɛ fanga sɔrɔyɔrɔw yiriwali fɛ ani kuran sɛnɛyɔrɔw jɔli fɛ, fɛnɲɛnɛmafagalanw ɲinini bɛ ka bonya ka taa a fɛ, minnu bɛ baara kɛ kosɛbɛ, minnu bɛ baara kɛ kosɛbɛ. I n’a fɔ minɛn koloma min bɛ transformateur bobine dilanni na, a ka fɛɛrɛbɔ hakɛ papiye winding masin bɛ nɔ bila tigitigi transformateurw ka jogo, u baarakɛcogo ɲuman ani u ka dannaya la. Kɔsa in na, BRJ-1600-II dual-station foil winding machine (fɔlikɛlan fila-fila) bɔli kɛnɛ kan, o ye ɲɛtaaba ye foyi winding technology (foli winding machine) la, bobinew baaracogo la, min bɛ kɛ ni fɛn caman ye, min bonya ka bon, o bɛ kɛ sababu ye ka transformateur dilannikɛlaw dɛmɛ u ka se ka fura sɔrɔ min bɛ se ka kɛ ka ɲɛ ani ka ɲɛ.

Dual-Station Foil Winding Machine Technology Analysis: Bobine caman dilanni jɛlen min bɛ kɛ ni baarakɛcogo ɲumanba ye

BRJ-1600-II dual-station foil winding machine bɛ sisan bobine baarakɛminɛnw tigɛcogo jira. Nin minɛn in dabɔra kɛrɛnkɛrɛnnenya la tulu su ji la ani fɛn jalen suguya caman ka bobinew kama, ni bobine janya baarakɛcogo bɛ se milimɛtɛrɛ 200-1600 ma, o bɛ transformateur standard ni customized fanba ka baarakɛcogo mago ɲɛ. Ni an y’a suma ni laadala papiye kelen-kelen-minɛnw ye, jɔyɔrɔ fila-fila dilanni b’a to papiye fɛn fila bɛ se ka wuli, ka u balo, ani ka u siri waati kelen na, o bɛ dɔ fara u dilanni nafa kan ni 40% ni kɔ ye.

Nin minɛn in ka jɔyɔrɔ fila-fila jɔcogo tɛ baarakɛcogo ye min bɛ Kɛ ɲɔgɔn fɛ dɔrɔn, nka a bɛ ɲɔgɔndɛmɛ tigitigi Sɔrɔ ni kunnafoni-falen-falen-minɛn ye min bɛ Kɛ ɲɔgɔn fɛ. Foyi labɔlan fila bɛɛ bɛ ni jikuruw ye minnu bɛ kɛ ka fɛnw wuli ni u ye minnu bɛ se ka wuli ni ji ye, u bɛ baara kɛ ni fɛnw ye minnu bɛ se ka fɛnw sɛgɛsɛgɛ tigitigi ani servo motɛriw walasa ka se ka tension control tuma bɛɛ. Jiginni waati la, a mana kɛ minɛnw bɛ teliya, ni teliya basigilen, walima ka dɔgɔya, papiye girinya bɛ to a cogo la, o bɛ a to bobine ka sirili ni kuran bɛ kɛ cogo min na. Ka fara o kan, minɛnw bɛ ni papiye fila-fila ye min bɛ balo ni otomatiki ye ani a laban insulasi minɛn, minnu bɛ se ka fɛnw ni ɲɔgɔn cɛ fɛnw bilali dafa waati kelen na, ka fɛnw siri ɲɔgɔn na, ka dɔ bɔ o kɔfɛ walew la ani ka fɛn dilannenw bɛɛ lajɛlen cogoya ɲɛ.

Fɛnɲɛnɛmako kura jɔnjɔn: Kunnafoni-falen-falen-minɛn hakilitigi ani baarakɛcogo ɲumanba

Bi bobine winding minɛnw ka ɲɛtaa cogoya tɛ ye a ka masinw jɔcogo dɔrɔn na, nka a bɛ ye fana ni hakilitigiw ka kunnafoni-falen-falen-minɛnw doncogo ye. BRJ-1600-II papiye wulilan in bɛ ni kunnafonisɛbɛn ye min sinsinnen bɛ Siemens PLC kan ani 10,4 inch touchscreen, o bɛ sira di ka baarakɛcogo paramɛtiri 100 mara ani k’u hakili jigin. A bɛ ni hakilijagabɔ ye min bɛ se ka kuran, ka baara kɛcogo nɔgɔya ani ka segin-ka-bɔnye caman kɛ. Winding jate tiɲɛni bɛ se 0,01 turn (0-9999,9 range) ma, o bɛ garanti di ko coils (bobines) minnu bɛ se ka segin-ka-bɔ.

Tansiyɔn kɔlɔsili siratigɛ la, minɛnw bɛ baara Kɛ ni kɔrɔsili fɛɛrɛ hakilitigi ye min bɛ feedforward ni feedback fara ɲɔgɔn kan. Servo tension minɛn ni fotoelektriki dakun dɔnni otomatiki latilenni sira sababu fɛ, waati yɛrɛ la latilenni bɛ sɔrɔ papiye strip baloli senfɛ, ni latilenni tiɲɛni ye ±0,5 mm ye, o bɛ an yɛrɛ tanga kosɛbɛ "flaring" ni dakun kelenbaliya ko kɛlenw ma minnu bɛ sɔrɔ laadala papiye sirilan masinw na. O kɔrɔsili se tigitigi in nafa ka bon kosɛbɛ walasa ka kuran baarakɛcogo sabati bobine la, kɛrɛnkɛrɛnnenya la kuran foro tilatilali cogo kelen na tension (kurunba) baarakɛcogo la.

O bεε bε boli ni 37 kW AC variable frequency moteur ye, wa sεbεn in bεε bε Se ka Tɛmɛ 20000 N·M kan ni a bε baara kε teliya sigilen cɛmancɛ la. O minɛnw bɛ bobinew tigɛcogo suguya caman dɛmɛ, i n’a fɔ sɛrɛkili, kɛrɛkili, ani sɛrɛkili, ani ka bɛrɛbɛn bobine suguya wɛrɛw ka winding magow ma, ni V-shaped pressure roller device ye min bɛ se ka ladilan (janya ladilanni hakɛ bɛ se milimɛtɛrɛ 288-1198 ma). Ka fara o kan, minɛnw kɔnɔ, tansiyɔn wulilan fana bɛ yen min bɛ se ka ladilan jɔlen na, min dilannen don kɛrɛnkɛrɛnnenya la walasa ka degun bila nɛgɛso la ani ka tension sabati tuma bɛɛ bobine elliptique walima rectangulaire sirili waati.

Welding and Cutting System: Innovation intégré de la flux complet de processus

A tɛ i n’a fɔ transformateur laadala minɛn minnu na, winding, welding ani tigɛ baara bɛ kɛ danfara la, BRJ-1600-II foil winding machine bɛ o baara kunbabaw fara ɲɔgɔn kan. Minɛnw bɛ ni otomatiki solda ye min bɛ baara kɛ ni TIG AC/DC tungsten inert gas shielded welding (630A Aotai welding machine) ye, ni welding teliya bɛ se ka ladilan min ye mɛtɛrɛ 0-1 ye miniti kelen kɔnɔ. Welding fixture in bonya ye 320 × 5 = 1600 mm ye, o bɛ dɛmɛ don free splicing ma. Pneumatique clamping bɛ a to a ka kɛ fla ye ani hali welding surface, ni surface nɔgɔli bɛ tɛmɛ 95% kan.

Tigɛminɛn bɛ baara kɛ ni disiki sɔgɔli ye min bɛ boli ni kuru ye (seti fila), a tigɛ janya bɛ se milimɛtɛrɛ 1600 ma ani a baarakɛ waati bɛ tɛmɛ 100.000 kan. O ko kura in bɛ tali kɛ kuran tigɛcogo la min bɛ ɲɛminɛ wideyow fɛ, o min b’a to baarakɛlaw bɛ se ka tigɛli baara kɛ cogo la min bɛ se ka faamuya ani ka kɛ cogo bɛnnen na, ni ɲɛjirali yelen ye. Sɔgɔsɔgɔninjɛ bɛ se ka ladilan ni bolo ye ɲɛfɛ ani kɔfɛ, ni kɛrɛfɛla lamaga hakɛ ye milimɛtɛrɛ 0-40 ye, ka kɛɲɛ ni bobine suguya wɛrɛw baarakɛcogo magow ye.

Nin dilancogo jɛlen in bɛ dɔ bɔ kosɛbɛ bobinew jiginni n’u bilali la minɛn suguya wɛrɛw cɛ, o tɛ dan sɛnɛfɛnw dilanni nafa dɔrɔn ma, nka min nafa ka bon kosɛbɛ, o bɛ dɔ bɔ hadamadenw ka filiw la ani ka fɛn dilannenw ka ɲɔgɔndɛmɛ n’u jogo sabatili ɲɛ. Transformateur dilannikɛlaw fɛ minnu bɛ baara kɛ ni fɛn dilanni ye min bɛ kɛ ni fɛn ye min bɛ kɛ ka ɲɛ, min bɛ kɛ ni fɛn caman ye, nin furakɛcogo jɛlen in bɛ nafaba di u ma ɲɔgɔndan na.

Materiel Handling System: Innovative Design of Multi-layer and End Insulation

Transformateur winding machines kɔnɔ, insulation baarakɛcogo ye fɛɛrɛ nafamaba ye walasa ka kuran lakanani n’a dannaya sabati fɛn dilannen na. BRJ-1600-II papiye wulilan in bɛ fɛn kura caman don a kɔnɔ o yɔrɔ la. Layɛrɛw ni ɲɔgɔn cɛ fɛnɲɛnamafagalan bɛ baara kɛ ni fɛn fila ye minnu bɛ se ka lamaga u yɛrɛmahɔrɔnyalenw na, ni fɛnɲɛnamafagalan papiye wulilen kɛnɛma janya tɛ milimɛtɛrɛ 400 bɔ, kɔnɔna cɛmancɛ ye milimɛtɛrɛ 76 ye, ani jiribolo janya ye milimɛtɛrɛ 1500 ye. Nin minɛn in bɛ baara kɛ ni kuran tension stepless adjustment ye walasa ka insulation papier tension tuma bɛɛ a siri waati la, ka a bali ka kurukuru walima ka a sɔgɔ kojugu.

Kɛrɛnkɛrɛnnenya la, min ka kan ka kɔlɔsi, o ye ko insulasi dabɔlan fila bɛ se ka sama ka bɔ masin karamɔgɔya la u danma, o bɛ insulasi layɛrɛw cili nɔgɔya. A fana bɛ ni fɛn dɔ ye min bɛ fɛnw dɔgɔya ani ka fɛnw sɔgɔ papiye tubabukan na, o bɛ kɛ sababu ye ka fɛnw ta ka ɲɛ, minnu bonya tɛ kelen ye. Insulasi minɛn tigɛ baara bɛ dɛmɛ don offset tigɛcogo ladilancogo la, ka ladamu ka kɛɲɛ ni fɛn dilanni taabolo ye ni insulasi wajibiyalenw tɛ kelen ye.

A laban insulasi minɛn fana bɛ a jira ko a dilannen don ni hakili ye. Minɛnw bɛ se ka labanfɛnw sirilan saba sigi fan kelen-kelen bɛɛ la, u bɛɛ lajɛlen ye seti wɔɔrɔ ye (kɛnɛma cɛmancɛ Φ350 mm, kɔnɔna cɛmancɛ Φ56 mm), ni fɛnɲɛnamafagalan kasɛti bonya ladilanni hakɛ bɛ se milimɛtɛrɛ 5-40 ma. Laban insulasi dɛmɛnan bɛ se ka wuli ka bɔ degere 0 na ka se degere 125 ma, o bɛ kɛ sababu ye baarakɛlaw ka jɔ jirisunba ɲɛfɛ walasa ka laban insulasi disikiw falen, o bɛ baarakɛcogo nɔgɔya kosɛbɛ ani ka lakana sabati. Insulasi kasɛti ɲɛminɛcogo min bɛ ni minɛnw ye ani tensioning minɛn bɛ a to insulasi kase yɔrɔ janya bɛ se ka ladilan ka kɛɲɛ ni bobine bonya ye, ka baara kɛ ni fɛn dilanni mago suguya caman ye.

Industriw ka nɔ bilali ani baarakɛcogo ɲɛtaa: Transformer dilanni fɛɛrɛ kurayali ɲɛminɛni

BRJ-1600-II dual-station foil winding machine daminɛni bɛ na waati gɛlɛn na diɲɛ fanga jiginni ni kuran rezow labɛnni na. Ni fanga kura sɔrɔlenw faralen don ɲɔgɔn kan kosɛbɛ ani DC cikan fɛɛrɛw yiriwali fɛ, transformateur minnu bɛ baara kɛ kosɛbɛ, olu ɲinini bɛ ka caya. Nin papiye wulilan kɔrɔlen in bɛ baarakɛminɛn barikama di transformateur dilannikɛlaw ma walasa ka sugu gɛlɛyaw kunbɛn.

Transformateur dilannikɛlaw fɛ, nafa minnu bɛ sɔrɔ ka ɲɛsin dual-station foil winding technology ma, o ye fɛn caman ye. Dɔ farala kosɛbɛ fɛn dilanni nafa kan, o kɔrɔ ye ko komandi caman bɛ se ka ban waati kelen kɔnɔ, minɛnw sennabɔli bɛ dɔgɔya ni 30% ɲɔgɔn ye n’i y’a suma ni laadala minɛnw ye minnu bɛ kɛ ni fɛn caman ye, minnu bɛ kɛ ni fɛn kelen ye, wa fanga ta bɛ dɔgɔya ni 25% ɲɔgɔn ye. Min nafa ka bon kosɛbɛ, o ye ko minɛnw ka tiɲɛni n’u ka baarakɛcogo ɲumanba bɛ dɔ bɔ fɛnw tiɲɛni ni baara seginni hakɛ la, o bɛ dɔ bɔ kosɛbɛ fɛn dilanni musakaw la waati jan kɔnɔ.

Baarakɛyɔrɔw siratigɛ la, nin minɛn in tɛ bɛn laadala kuran sɛnɛfɛnw dilanni ma dɔrɔn, nka a bɛ se ka baara kɛ kosɛbɛ fana fɛn caman sɛgɛsɛgɛlikɛlan kɛrɛnkɛrɛnnenw dilanni na, i n’a fɔ kuran sɛnɛfɛnw sɛnɛfɛnw, fɛnw sɛgɛsɛgɛlikɛlanw, ani fɛn caman tigɛlilanw. Ni fanga sɔrɔyɔrɔ kura yiriwali bɛ senna, kɛrɛnkɛrɛnnenya la fiɲɛbɔ ni tile fanga sɔrɔli bonya teliya la, transformateur dɛmɛnanw ɲinini bɛ ka caya tuma bɛɛ, wa foyi winding fɛɛrɛbɔ bɛ se ka kɛ sababu ye ka baara kɛ kosɛbɛ o ko ninnu na.

Kuncɛli: Foyi winding Technology ka yiriwali siratigɛ nata

Foyi sirilan masinw, n’o ye nɛgɛ sirilan bolofara nafama dɔ ye, u ka fɛɛrɛbɔ yiriwaliw tun bɛ tali kɛ ɲɔgɔn na kosɛbɛ tuma bɛɛ ni transformateur baara yiriwali ye. BRJ-1600-II dual-station foil winding machine (fɔlikɛlan fila-fila) bɔli kɛnɛ kan, o b’a jira ko foyi winding fɛɛrɛ bɛ taa ɲɛ ka ɲɛsin baarakɛcogo ɲuman ma, ka tiɲɛni kɛ kosɛbɛ, ani ka don ɲɔgɔn na ni hakilitigiya ye. Don nataw la, ni Industri 4.0 yiriwali kuncɛlen ye ani fɛn dilanni hakilitigiw, papiye sirili minɛnw bɛna fara ɲɔgɔn kan ka taa a fɛ ni fɛnw ka Ɛntɛrinɛti ye, kunnafonidilanba, ani hakililata fɛɛrɛw walasa ka baara kɔrɔw sɔrɔ i n’a fɔ ladonni kofɔlenw, taabolo ladilanni min bɛ se ka ladamu, ani yɔrɔjan dɔnnikɛlaw ka dɛmɛ.

O waati kelen na, ni fɛn kuraw kɛli ye i n’a fɔ fɛn minnu bɛ se ka fɛnw minɛ minnu bɛ funteni caman bɔ ani fɛn kura minnu bɛ fɛnw tanga, foyi sirili fɛɛrɛ fana ka kan ka fɛn kuraw don tuma bɛɛ walasa ka ladamu o fɛn kura ninnu baarakɛcogo la. Lamini lakanani ni yiriwali sabatili wajibiyalenw fana bɛna kɛ sababu ye ka papiye sirilanw bila siraw fɛ minnu bɛ fanga dɔgɔya ani minnu tɛ bɔgɔ bɔ kosɛbɛ. Kuma bɛɛ la, papiye winding fɛɛrɛ ɲɛtaa bɛna t’a fɛ ka dɛmɛ barikama di transformateur baarakɛlaw ma, ka dɛmɛ don diɲɛ fanga sɔrɔcogo kura la ani k’a yiriwa.

Transformateur minɛnw dilanni siratigɛ la, kokuradonni tɛ ban. BRJ-1600-II papiye winding machine yiriwali n’a waleyacogo ɲuman tɛ dan transformateur dilannikɛlaw ma ni fɛn dilanni baarakɛminɛn kɔrɔlenw ye, nka a bɛ dantigɛli kura fana sigi senkan fɛɛrɛko ɲɛtaa kama baara bɛɛ kɔnɔ. Ni nin fɛɛrɛ in yiriwali n’a ɲɛtaa bɛ senna, siga t’a la, a bɛna transformateur dilanni baarakɛlaw bila ka taa siniɲɛsigi la, min bɛ se ka da a kan, ani min bɛ se ka da a kan.