Précision Fil-Labɛnni Haute & Bas Voltage Horizontal Enroulement Machine

1. Doni-taama sabatili barikama min bɛ sɔrɔ jirisunba la, min bɛnnen don bobine gɛlɛnw ma: Ni a ye basigi gɛlɛn dilancogo jɛlen ta kunkolo ni kɔfɛla la, a doni bɛ se kilo 1000 ma fo ka se tɔni 25 ni kɔ ma, o bɛ kɛ sababu ye ka dɛmɛ sabatilen kɛ pankurunba bobinew la minnu janya ka bon (≤3500 mm) ani minnu ka bon kosɛbɛ walima minnu ka bon kosɛbɛ. Ni an y’a suma ni wulilan jɔlenw ye, a labɛncogo tilennen bɛ bobine girinya tila, ka a yɛrɛ tanga radiyali runout (runout ≤0,1 mm) ma min bɛ sɔrɔ gravity center-of-gravity deviation fɛ winding waati la—a ka ɲi kosɛbɛ baarakɛminɛn girinmanw winding tigitigi la i n’a fɔ transformateur high-voltage coils. A fana bɛ ni frein kuran-magnetiki ye walasa ka sɔgɔsɔgɔninjɛ datugu joona a dabila waati la ani ka bobine lajɔli bali ka da a kɔsegincogo kan.

2. Bɛnkan dafalen ni tension kɔrɔw ni tension dɔgɔmanw fila bɛɛ ye, ka ladamu ka kɛɲɛ ni Multi-Specification Wires & Coils ye: A bɛ bobinew (≤10 kV) ani bobinew (110 kV–500 kV) ka winding magow dafa, wa a bɛ bɛn ni nɛgɛ suguya caman ye i n’a fɔ nɛgɛ bulama (0,3 mm–3 mm cɛmancɛ), nɛgɛ fla (≤3×12 mm cross-section), ani transposed conductors. Modulaire tension adjustment system (min bɛ se ka ladilan 5–5000 N) fɛ, a bɛ micro-tension control kɛ ka ɲɛsin finmanw ma minnu ka tension dɔgɔyalen don (misali la, 0,3 mm enameled wires) walasa u kana kari, ani ka dɔ fara tension kan ka ɲɛsin tensions haute fils belebelebaw ma (misali la, 12 mm papier-insulated flat wires) walasa ka a to u ka siri. Minɛn caman cili man kan ka kɛ walasa ka transformateur suguya caman (transformateur tilali, fanga, transformateur suguya jalenw) ka sɛnɛko magow ɲɛ.

3. High-Precision Wire Arrangement & Forming, Ka bobine kuran baarakɛcogo sabati: A bɛ ni nɛgɛ labɛncogo ye min bɛ boli ni servo motɛri ye, bololanɛgɛ, ani ɲɛjiralan sinsinni, nɛgɛ labɛncogo tigitigi bɛ se milimɛtɛrɛ 0,01 ma, o bɛ se ka kɛ sababu ye ka nɛgɛ labɛncogo sirilen ni ɲɔgɔn ta ka wuli ka wuli ka wuli (gap ≤0,1 mm) ani ka dɔ bɔ kosɛbɛ bobine eddy current bɔnɛ na. Ni a farala ɲɔgɔn kan ni PLC ka jiginni jatebɔlan ye (a sigicogo maksimali ye 99.999,9 jiginni ye, fili ≤±1 jiginni), a bɛ bobine jiginni hakɛ kɔlɔsi ka ɲɛ ani ka a yɛrɛ tanga transformateur voltage ratio deviation ma min bɛ sɔrɔ winding filiw fɛ. Modeli dɔw fana bɛ ni fiɲɛbɔlan ye min bɛ wele ko radial pneumatic pressing device walasa ka bobine ka radial tightness ɲɛ ka taa a fɛ ani ka dɔ bɔ farati la ka bɔ a yɔrɔ dɔw bɔli la baara kɛtuma na.

4. Otomatiki jɛɲɔgɔnya ɲuman, ka baarakɛlaw musakaw dɔgɔya: Ni a bɛ "touchscreen HMI + PLC control system" ta, a bɛ dɛmɛ don ka baarakɛcogo paramɛtiri 30 ni kɔ marali labɛn ka kɔn (misali la, nɛgɛw labɛncogo fɔcogo, winding teliya), o bɛ kɛ sababu ye ka segin-ka-bɔnyew tiɲɛni kɛ ni coil specifications bɛ ɲɔgɔn falen. A bɛ se ka jɛɲɔgɔnya kɛ ni tension dɔgɔmanba sarali jɔyɔrɔw ye, papiye wulilanw, ani minɛn wɛrɛw RS485 ɲɔgɔndan fɛ walasa ka "sara – winding – insulation wrapping" dilanni jɛlen kɛ, ni sɛnɛ nafa bonyalen don ka tɛmɛ siɲɛ 5 kan ni i y’a suma ni bolola winding ye. Frequency speed regulation system variable (0–60 r/min stepless adjustment) bɛ bɛn a yɛrɛma ni winding speed ye ka kɛɲɛ ni wire specifications ye, wa daminɛ/dabila jiginni bɛ se ka bila ka kɔn walasa ka wire tiɲɛni bali min bɛ sɔrɔ bɔgɔdaga fɛ.

5. Flexible Process Adptability, Ka Winding Mako kunbabaw dafa: A bɛ bɛn kosɛbɛ core transformer coil baarakɛcogo ma : layɛrɛ winding waati la, nɛgɛw labɛncogo fɛɛrɛ bɛ baara kɛ ɲɔgɔn fɛ ni spindle ye walasa ka nɛgɛw labɛncogo kɛ ɲɔgɔn fɛ layɛrɛw ni ɲɔgɔn cɛ pankeki wulituma na, a bɛ se ka jɛ ka baara kɛ ni yɔrɔjan farali fɛɛrɛ ye walasa ka se ka sɛrɛkiliw dilan, ka danfaralan nɔgɔya nɔgɔya gɛlɛya ɲɛnabɔ sirilan jɔlenw na. A bɛ 2–4 nɛgɛ 2–4 ɲɔgɔnna wulicogo dɛmɛ, wa a bɛ fanga balannen sabati nɛgɛ caman kan ni yɛrɛmahɔrɔnya tension control ye, ka bɔnɛ dɔgɔyalen magow ɲɛ, minnu bɛ sɔrɔ bɔgɔdaga dɔgɔmanninw na transformateur belebelebaw kama.

6. Stable & Safe Operation, Ensuring Consistency in Mass Production: A bɛ ɲinw gɛlɛnw ka surface gear transmission system ta, a bɛ baara kɛ ni mankan ye ≤70 dB ani transmission efficiency ka tɛmɛ 95% kan. Baarakɛcogo minnu bɛ don a kɔnɔ i n’a fɔ tension deviation alarme (automatique shutdown ni deviation >±3%), wire breakage detection, ani overload protection bɛ se ka filiw bali waati yɛrɛ la walasa ka coils minnu ma se ka kɛ, olu kana don baara nataw la, o bɛ dɔ bɔ ban hakɛ la ka se 0,5% duguma. Minɛnw paramɛtiriw bɛ se ka kɛ ɲɔgɔn fɛ ani ka mara ɛntɛrinɛti fɛ, o bɛ se ka kɛ sababu ye ka fɛn dilanni kunnafoniw ɲɛnabɔ ɲɔgɔn fɛ minɛn caman na ani ka transformateur coils minnu bɛ bɔ jamana kɔnɔ, olu ka baarakɛcogo bɛnkan sabati.

I. Bobines de transformateur de puissance (Sɛbɛnni jɔnjɔn) .

● Bobine minnu bɛ wuli kosɛbɛ (110 kV–500 kV): A bɛnnen don pankurun pankeki bobinew ma minnu bɛ se ka wuli kosɛbɛ, minnu bɛ se ka kɛ ni kuran transformateur belebelebaw ye (u seko ye ≥1000 kVA ye). A bɛ a jigi da jirisunba in ka doni seko kan min ye kilo 1000–25 ye, a bɛ bobine girinmanw dɛmɛ ka sabati ni u cɛmancɛ ye milimɛtɛrɛ ≤3500 ye. A bɛ jɛ ka baara kɛ ni spacer farali fɛɛrɛ ye walasa ka spiral pancake winding kɛ, ka spacer slipping gɛlɛya ɲɛnabɔ masinw jɔlenw kɔnɔ. O waati kelen na, 5–5000 N tension control bɛ a to nɛgɛ flakɛlen belebelebaw (misali la, 3×12 mm papiye-insulated nɛgɛ fla) ka sirili waati la, o bɛ dɔ bɔ farati la ka bɔ yɔrɔ dɔ la.

● Bobine minnu bɛ se ka kɛ ni tension dɔgɔman ye (≤10 kV): U bɛ kɛ ka bobine layɛrɛw kɛ minnu bɛ se ka kɛ transformateurs de tension dɔgɔman ye (se bɛ se ka kɛ ≥315 kVA ye). A ka 0,01 mm-nivo nɛgɛw labɛncogo tigitigi b’a to nɛgɛw jiginni ni u jiginni cɛ ka kɛ ≤0,1 mm ye, o bɛ dɔ bɔ eddy current bɔnɛ na. A bɛ nɛgɛ 2–4 dɛmɛ walasa ka ɲɔgɔn siri ɲɔgɔn na, ka bobinew dilanni wajibiyalenw dafa minnu tɛ bɔnɛ dɔgɔman sɔrɔ.

II. Bobines transformateurs de distribution basse tension (scenario principal) ka wulicogo (Scenario principal) .

Ni 10 kV/0,4 kV tilali transformateurw (se bɛ se 10 kVA–1600 kVA) ma, a bɛnnen don u ka layɛrɛ bobinew ma minnu ka tension dɔgɔman ani u ka pankeki bobine misɛnninw na minnu ka bon kosɛbɛ:

● A bɛ se ka kɛ ni 0,3–3 mm ye enameled round wires ani 1×3 mm flat wires ye. A bɛ se ka teliya ka wuli ka bɔ bobinew dilanni ni ɲɔgɔn cɛ minnu ka fɛn dilannenw tɛ kelen ye (misali la, 100 kVA, 250 kVA modɛliw) ni a ye taabolo paramɛtiriw kulu 30 ni kɔ sigi ka kɔn.

● A bɛ tali kɛ ɲɔgɔn na ni low-voltage tension pay-off stands ye walasa ka synchronisé "pay-off – winding" kɛ, ni mass production nafa ka bon 5x ka tɛmɛ manual winding kan. Turn jate fili ye ≤±1 turn ye, o bɛ bɛn distribution transformateurs ka voltage ratio precision wajibiyalenw ma.

III. Transformateur dry-Type (Epoxy-Cast) Bobines (Epoxy-Cast) ka bobinew wulicogo

A bɛnnen don SCB-series dry-type transformers (10 kV–35 kV) ka epoxy-cast coils ma, ka gɛlɛya jɔnjɔn ɲɛnabɔ "wire arrangement regularity affecting casting quality":

● Fiɲɛ digilen min bɛ kɛ ni fiɲɛ ye, o bɛ a to bobinew ka siri radiyali la, ka fiɲɛbɔlanw bali u filituma na.

● Filɛri labɛncogo min ka ɲi kosɛbɛ, o bɛ nɛgɛw ni ɲɔgɔn cɛ fili kɔlɔsi fo ka se ≤0,1 mm ma, o bɛ a to bobine tigɛcogo ka kɛ fla ye (a bɛ bɔ ≤0,5 mm/m) – ka epoyi sɔgɔli kɛcogo wajibiyalen gɛlɛnw dafa bobine dilanni na. It is also compatible with winding of small-cross-section transposed conductors, adapting to the low-loss design of dry-type transformers.

IV. Bobines de Transformateur Kɛrɛnkɛrɛnnenw ka winding

● Transformateurs rectifiers : U bɛ kɛ izini rectification minɛnw ka bobines multi-winding (misali la, electrolyse, electroplating). A bɛ dɛmɛ don ka segin-ka-bɔnye kɛ nɛgɛw la minnu ka fɛn dilannenw tɛ kelen ye (misali la, 0,5 mm round wires, 2×5 mm flas wires). Tension control independent bɛ a yɛrɛ tanga filiw ka ɲɔgɔn sɔrɔli ma windingɛ caman ni ɲɔgɔn cɛ.

● Transformateurs tractions (ka ɲɛsin nɛgɛso/metoro teliyaba ma): A bɛnnen don bobine fla-wire densew ma minnu bɛ o transformateur suguw fan fɛ minnu ka tension man bon. O jɔcogo tilennen bɛ bobine girinya tila walasa ka nɛgɛ kɔnɔna bɔgɔbɔli bali a jiginni waati. A jɛ-ka-baara ni teliya sɛgɛsɛgɛli ye min bɛ ɲɔgɔn falen (0–60 r/min), a bɛ teliya dɔgɔman sɛgɛsɛgɛli kɛ ni nɛgɛ fla-flaw ye, k’a lajɛ ko u bɛ bɛn bobinew ni nɛgɛberew cɛ.